The Virtual Nanofab

PreFab simulates photonic chip fabrication with foundry-accurate process models. Predict lithographic effects, etch bias, and process variation before tape-out. Eliminate design-manufacturing iteration loops and accelerate development with fab-aware optimization.

From Design to Fabrication Prediction

Most photonic designs fail on the first fab run. PreFab predicts how your design will actually look after manufacturing, capturing lithography, etching, and process variation from real foundry data.

See how it works →

Grating device design

Device Design

Grating fabrication prediction results

Fabrication Prediction

Grating SEM view

Chip View (Generated)

Fabrication-Aware Design

Beyond prediction, PreFab integrates manufacturing constraints directly into your design workflow. Our differentiable models enable fabrication-aware optimization, from verifying optical performance with realistic geometries to inverse design that optimizes for post-fab outcomes.

Learn more →

Optical Simulation with Predicted Geometry

Use PreFab's predicted post-fab geometry in your optical solver to simulate realistic device performance. Capture fab-induced effects like broadened resonances, wavelength shifts, and loss before tape-out.

Ideal

Predicted

Pre-Compensated Designs

Automatically adjust your input geometry to compensate for known fabrication biases. PreFab's corrector model pre-distorts designs so the manufactured structure matches your target specification.

Target device

Design

Corrected design

Correction

Fabrication outcome

Outcome

Inverse Design and Optimization

Optimize for post-fabrication performance using PreFab's differentiable models. Run gradient-based inverse design workflows that account for manufacturing constraints from the start, designing geometries and topologies for real-world outcomes.

Inverse correction process

Correction

Inverse prediction result

Outcome

Design with Manufacturing Reality

See how your photonic devices will actually fabricate. Schedule a demo to explore PreFab with your designs.

Talk to us about integrating PreFab into your workflow.